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Ballast resistor install.

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moose0211 View Drop Down
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    Posted: 23-January-2011 at 7:22AM
I just bought a Mallory ballast resistor and it came with no directions. I guess it is supposed to be self explanatory but I'm stumped. Does it go on the wire on the + side of the coil? I wanted it to go the body shop a few weeks ago but every time i start it something breaks or leaks. Thanks guys. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 8:03AM
why do you need a resistor? the 72 has a built in resistor wire in the harness
 
if you really do need a resistor, Yes it goes before the coil to the + terminal 
 
you need to check your voltage to the + terminal before possibly reducing it too much, for the MSD you may need to bypass the resistor wire?


Edited by Rockatansky - 23-January-2011 at 8:05AM
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 9:24AM
I THINK i need it because it is frying coils. I finally figured out how to test the coil with a multimeter and it is definitely fried. I was told that I need to bypass the resistor wire and the car ran great all summer, then last month it started going crazy one me. I hooked up the resistor wire again on the coil and i fried it again. So, I am going to try a ballast resistor now, as recommended by my mechanic friend. It is home and I already opened it so its going on lol! And thanks, I'll install it tomorrow.

Edit: there is not +or - signs on the resistor, I'm guessing it doesnt matter hwo i hook it up?


Edited by moose0211 - 23-January-2011 at 9:32AM
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 10:06AM
no the resistor shouldn't care which way the flow is
 
can you check the voltage of the wire to the coil with the wire disconnected from the coil and the key in the Run position?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote VorbottenO Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 1:40PM
Mallory Unilite distributors do require a ballast resister!
I checked this out extensively and it is pretty much required or you do risk burning the distributor and/or coil.
 
Eric
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GranTorinoSport Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 4:28PM
What coil are you using. Mallory makes different coils based on if you have a resistor or not. If you look at their online catalog, it doesn't say much, but I called them a couple of years ago, and they confirmed I needed the 29216.

http://www.malloryperformance.com/pdf/IgnitionCoilsCanisterStyle.pdf

Here is something I copied from Mallory's online knowledgebase:

Mallory Knowledgebase Question:

what voltage and what resistance coil is recommended for use with a unilte distributor thanks ken

Reply from Rep:

It's not the voltage so much as the resistance on the primary side. You need at least 1.4 ohms (and preferably no more than 3 ohms). While it is true that more primary resistance will reduce the voltage, it is difficult to give an exact voltage because it depends on the output voltage of the alternator. Check the primary resistance of your coil. If it is between 1.4 and 3 ohms, you need nothing else. If it is less than 1.4 ohms, you need to add a ballast resistor or resistor wire (many pre-'74 cars came with a resistance wire from the factory) so that your total resistance (coil plus resistor) is at least 1.4 ohms. If your total resistance is more than 3 ohms it won't hurt the Unilite but your spark will be weak. RobbMc

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Post Options Post Options   Thanks (0) Thanks(0)   Quote GranTorinoSport Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 4:28PM
Funny that RobbMc (the guy that makes select high performance parts) is answering Mallory's online tech questions. Maybe he moonlights when business is slow?

Edited by GranTorinoSport - 23-January-2011 at 4:29PM
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kenneth Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 7:01PM
I have been wrong many a time and corrected but my understanding is if you have a magnetic pickup dizzy no resister is to be involved , another words the resistor gets bypassed but dizzy needs to be matched with the correct coil , I had a resistor problem but couldn't track the resistor so went magnetic ( Pro Comp ) dizzy , instructions said MUST be coupled with such and such coil and gave brands and model numbers , obviously I adhered to recommendations and never had a problem , in fact it was easier to start and ran more economically .   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2011 at 8:12PM
it all depends on what equipment you're running, the best plan is to follow the manufacturers instructions. if you're not clear on what the input voltage for a particular component needs to be, call the tech line!
 
example; Unilite by itself, resisted power supply. Unilite with Hyfire, direct voltage wired to the Hyfire box and the coil & dizzy connect to the box
 
i think add-on MSD boxes have a connection to the battery? then whatever dizzy needs to be wired the way it needs. it could be a stock point set, Duraspark, Mallory, MSD, hybrid GM HEI module... they're all unique
 
same with coils, there are many variations that all look the same on the outside, 6v/12v, internal/external resistor... impedance... lots of different coils for different types of systems. they don't all work together nicely
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 24-January-2011 at 3:32AM
I am running an MSD ready to run distributor, I am just using a Mallory resistor because its what the store had. I reread the directions and if I understand them correctly, you do not NEED a resistor but it won't hurt. So, I am going to install it today and hopefully it will solve my problem. Why else could it possibly be burning coils?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GranTorinoSport Quote  Post ReplyReply Direct Link To This Post Posted: 24-January-2011 at 5:07AM
One of the coil input wires shorting to ground could be a cause. A visual inspection of the wires to the coil would solve that. Sitting on top of the intake manifold (like mine often do but shouldn't) could cause a wire to burn of chafe through in an extreme case (especially older wiring).

Do you have a factory tach? The coil wire goes through there as well.

Reference:

http://grantorinosport.org/files/73WireDiagramManual_web.pdf

Pages 2, 7 & 8.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 24-January-2011 at 6:48AM
moose what's the part number of the coil, it's MSD?
 
info should be readily available on-line. it doesn't matter what brand resistor you use, as long as it does what you need it to do 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 24-January-2011 at 7:41AM
Scott- the wires are literally brand new and are even in a sleeve.
Rockatansky- It was MSD Blaster 2 coil, 8202. I bought 2 of those and now I am running just a normal Autozone one. I'm not worried about performance right now, just want to get it reliable so I can get it to the bodyshop, then I'll worry about it when it comes back. The last time I replaced the coil it started up and ran fine, then the next day I went to start it but the starter was spinning slow like I had a dead battery. I hooked up a charger and it still wouldn't start. Then I put the stock coil on and it fired up just fine...until the next day.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2011 at 6:33AM
I finally got around to measuring the voltage on the wires, the one coming from the key is 12 volts, the two from the distributor had nothing because I did'nt have a coil on it, and the factory resistor jumped from 0 to around 5. It's too cold to do anything else today
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2011 at 7:03AM
page 7 of the MSD instruction sheet shows no resistor with a Blaster coil and Ready To Run dizzy
 
i'm not sayin it won't work WITH a resistor but coil output / spark will be diminished.
and i have no idea what the requirement of the coil you have now is?
 
do you have a factory tach in the dash?


Edited by Rockatansky - 25-January-2011 at 7:04AM
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2011 at 8:28AM
Thanks. I currently don't have a working coil, completely forgot to get one yesterday. No, I do not have a factory tach, pretty low optioned car. And I am not worried about performance right now as I am just trying to get the car in one piece. How diminished are we talking about though? Should I get another Blaster 2 coil or just get another cheapy one? And I'm sorry, I forgot about my other thread, didn't mean to "double post". Thanks guys.


Edited by moose0211 - 25-January-2011 at 8:29AM
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2011 at 8:37AM
if you're sure you had the system wired correctly when both the blaster 2 coils went bad, i'd call MSD and ask WTF they think could be the problem
 
i've seen it suggested that an old ignition switch or a spliced-up circuit may act as a resistor and cause ignition system troubles that can't be found, IDK if the Blaster coils are susceptible to low voltage or low current burning them up?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GranTorinoSport Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2011 at 8:44AM
I know in the case of Mallory (I assume MSD is the same), that a standard canister style coil comes in a few variants (different internal resistance of the primary coil). When I called Mallory years ago, I told them what I had, and they told me exactly which coil I should use. There was no price difference, but the setup has to be right.

Also, if you have the 12V bypass on your solenoid for the coil, you need to cap and stow that wire. You will know if you have it by looking at the solenoid -

There are the two large (battery cable wires) on either side. Battery power in, output to starter. There is a third (small) wire that is the solenoid switching control (tied to the key switch) which is angled 45 degrees pointing forward. On some models (mostly older points type ignitions) there is a fourth (this one is small, also) terminal sticking out. It's purpose is to connect to the coil to provide full 12V during cranking (when key is in "start") to get a hotter spark with with points type ignitions. This wire, if present, will need to be cap and stowed.

When electronic ignitions came into being, having two different voltages was not good for solid state circuitry. It's no different nowadays. It will fry an MSD just like it will a Ford Duraspark.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2011 at 8:54AM
FWIW, a guy i know had the 'mechanic' at the gas station down the road from the machine shop install a fresh engine & hook everything up. after pulling the engine back out because it wouldn't hold oil pressure(the machine shop installed STD bearings on an undercut crank) dude wanted to get rid of the stock points so he brought gas station guy a new Unilite and he installed it just like the directions showed.
 
first time i saw the car, darn thing would barely start, cranked & cranked & finally just kinda started running.  i see 2 resistors on the firewall and 1 on the intake, i kinda asked him what's up wit dat?
he says IDK but it doesn't seem to have much power either
 
we bypass 2 resistors and the thing fires off like an animal. later on he tells me that the guy 'just followed the directions'(with his eyes closed) and the 3rd resistor came in the box with the dizzy
 
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GranTorinoMan Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2011 at 6:08PM
Dump the Blaster coils and move up to a MSD6 or better. The multi-sparker HEI will start your engine better and burn your fuel mixture for an increase in power and economy. As Warren Johnston says, buy the best parts you can afford and stop waisting your money.
 


Edited by GranTorinoMan - 25-January-2011 at 6:41PM
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 26-January-2011 at 4:10AM
Originally posted by GranTorinoMan GranTorinoMan wrote:

Dump the Blaster coils and move up to a MSD6 or better. The multi-sparker HEI will start your engine better and burn your fuel mixture for an increase in power and economy. As Warren Johnston says, buy the best parts you can afford and stop waisting your money.
 


If I know it will stop this, I'd buy one right now! But would it?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GranTorinoSport Quote  Post ReplyReply Direct Link To This Post Posted: 26-January-2011 at 4:17AM
Originally posted by GranTorinoMan GranTorinoMan wrote:

Dump the Blaster coils and move up to a MSD6 or better. The multi-sparker HEI will start your engine better and burn your fuel mixture for an increase in power and economy. As Warren Johnston says, buy the best parts you can afford and stop waisting your money.
 


To be a little off-topic here, will a higher end MSD system be beneficial for a car that won't see the track or really high RPM? Daily driver?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Blueoval76 Quote  Post ReplyReply Direct Link To This Post Posted: 26-January-2011 at 5:59AM
I would say YES as I have always run an MSD system on my cars and I never get to the track. I just drive to shows. There is no guesswork just wire it in and go. I would also recommend the MSD Streetfire line as it is cheaper and has excellent results. My friend at the performance shop has had great reviews on it and I am running the box that even includes a rev limiter that is dial controlled not seperate pills like the 6A/AL boxes.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kenneth Quote  Post ReplyReply Direct Link To This Post Posted: 26-January-2011 at 6:03AM
Originally posted by GranTorinoSport GranTorinoSport wrote:

Originally posted by GranTorinoMan GranTorinoMan wrote:

Dump the Blaster coils and move up to a MSD6 or better. The multi-sparker HEI will start your engine better and burn your fuel mixture for an increase in power and economy. As Warren Johnston says, buy the best parts you can afford and stop waisting your money.
 


To be a little off-topic here, will a higher end MSD system be beneficial for a car that won't see the track or really high RPM? Daily driver?
 
the only thing it is hard on is the plugs
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Blueoval76 Quote  Post ReplyReply Direct Link To This Post Posted: 26-January-2011 at 6:17AM
I am not sure I can agree as I ran Accel U-Groove plugs and an MSD 6A for 8 years with never a problem. Did the same for 5 years on my 85 GT with also no problem.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rockatansky Quote  Post ReplyReply Direct Link To This Post Posted: 26-January-2011 at 6:46AM
the multi strike gives up around 3000 rpm, so it does help at moderate use levels. easier starting, smoother running & more complete burn. by itself a 6-box may sidestep an ignition circuit wiring issue if there is one but won't fix it. also presents another part subject to fail, lots of boxes crap out. so many that serious race cars carry a mounted/wired spare that can be swapped with a couple plugs 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 26-January-2011 at 10:55AM
Thanks guys, it looks like I should kill two birds with one stone and get one of these. I'm pretty sure it will solve my problem too because it bypasses the original harness. I am going to run out to Advanced Auto Parts and pick up a 6A box. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 29-January-2011 at 1:22PM
Ok,  got the MSD 6al ignition box today, it is the one with a rev limiter, and an Accel 8140C coil. I will hopefully be installing them tomorrow but I'm starting a new job so we'll so how far I get. My question is it comes with "pills" for the rev limiter, one for: 3000, 6000, 7000, and 8000. I am going to use the 3000 one for now but do you think I should get a 4500 or 5000 one? 6000 seems a bit high.

Edited by moose0211 - 29-January-2011 at 2:46PM
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Blueoval76 Quote  Post ReplyReply Direct Link To This Post Posted: 29-January-2011 at 1:37PM
i wouldnt use the 3000 one as you will never be able to rev past 3K. Use the 6K one. This was the reason I mentioned about the Streetfire box. That is why I have it because all you have to do is turn a dial in 100rpm increments to select your rpm.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote moose0211 Quote  Post ReplyReply Direct Link To This Post Posted: 29-January-2011 at 2:46PM
Right, thats what I was thinking and the 6al is all the store hadConfused. They do sell other "pills" right?
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