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Heater core box rebuild with AC 1972 GTS

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fordismyboss View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote fordismyboss Quote  Post ReplyReply Direct Link To This Post Topic: Heater core box rebuild with AC 1972 GTS
    Posted: 19-December-2015 at 10:27AM
As with everything on this car, I am the first to rebuild the heater box. Everything was beautifully stock inside. If appears Ford designed the heater box for a longer core, then, installed a shorter core requiring a baffle to cover the hole left by the shorter core. My metal baffle was in good shape so I simply blasted, prepped and painted with POR15. Ordered a new more expensive heater core from MAC's P/N 64-73860 thinking it would be a better product. The core quality itself seems acceptable but it does not match my factory unit. They have designed their product to fit on the FIREWALL side of the baffle not the passenger side. Thus, the core input tubes are shorter by 1/2".  When I installed the new core with shorter input tubes I had to place the baffle on the PASSENGER side of the core so the tubes would reach through the firewall. No big deal once this is done, it's just not the way the factory did it.

New MAC's core without the baffle between it and the case:

   photo December 2015 006_zpsiewr46vg.jpg

Close-up:

  photo December 2015 007_zpsgdnwfdw9.jpg

Passenger side half of the heater box showing the baffle installed on the passenger side of the heater core. The weather stripping is the out line of where the core meets the baffle and the black metal is the filler end of the baffle covering the hole left by the shorter core. If your baffle is rusted out or missing you will want to make a baffle to keep your heater core working at maximum efficiency:

  photo December 2015 008_zpsi7oknrk0.jpg
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fordpower View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote fordpower Quote  Post ReplyReply Direct Link To This Post Posted: 19-December-2015 at 11:00AM
At least its cooper the one I replaced in the ltd2 [ because the tube was crushed]was alum.
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TV 2M8O View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TV 2M8O Quote  Post ReplyReply Direct Link To This Post Posted: 19-December-2015 at 12:30PM
LOOKS GOOD!!
That's still one on my TO DO list... what shape were all your rubber/foam gaskets in? I'm guessing mine is still all original inside as well, but we soon see!

TV 2M8O OUT
JOE
1976 Gran Torino S&H season 2-4 Clone
Project Blog: http://tv2m8o.blogspot.com/
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fordismyboss View Drop Down
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Post Options Post Options   Thanks (1) Thanks(1)   Quote fordismyboss Quote  Post ReplyReply Direct Link To This Post Posted: 19-December-2015 at 1:28PM
The sealing material was very weak and falling apart. Bought the thinner single sticky-side sealing material from your local auto parts store, approx. 3/4" wide by 3/16" thick. Was able to save, clean and use all the other original parts, everything cleaned up nicely. Used white lithium grease to lube all the doors etc. Very rewarding project because they look so bad from the moisture when you take them apart and they look so good and work so well when done.

Edited by fordismyboss - 23-December-2015 at 5:15AM
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