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Trying to solve the idle issues

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Turbo301 View Drop Down
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    Posted: 28-March-2011 at 2:36PM
Okay, the nice weather has been holding up, so I've been busy: I adjusted my kick-down rod's screw to a position that I think should be good (advanced it quite a ways, so hopefully it will actually kick down when I want it to now!); I've also been investigating my odd idle-after-restart situation, along with my doesn't-want-to-stay-running-when-cold phenomenon.
 
Here's the good:
 
The choke sets fine, and opens fine as the car warms up. The electrical connection to the choke seems good, as is its heat line from the RH manifold. The choke pull-off diaphram happily goes about its business, too. I'd cautiously conclude that the functional parts of the choke work okay.
 
Here're the questions:
 
When I shut off the car, the throttle solenoid goes all "scared turtle" and sucks back into the housing about half-way. I'm assuming that's supposed to happen due to a loss of electrical power to the solenoid, correct? 
 
Then, when I re-start it, the solenoid button pops back out and contacts (perhaps just) the tab on the throttle linkage. However, this leaves it in a rather sour idle. ONLY when I lightly tap the throttle (or nudge the linkage by hand) does the throttle linkage move back slightly, off of the solenoid, and the idle stabilizes to a good place (no tachometer, just by ear, and with the car at idle). It almost feels like the throttle linkage is sticking, needing just that extra something to get where it needs to be. Any ideas what is causing this? Am I right that something is sticking, or does my off-idle adjustment screw need adjusting to make that initial start-up condition good?
 
The fast-idle cam arrangement is impossible to see on the damn 2150, so I can't tell if it's adjusted properly. However, I'd hazard to say that whatever's causing the low idle at warm is the same thing that's causing me to stall every time at cold.
 
What is the relationship (physically, and functionally) between the fast idle cam and the throttle linkage? I notice both move when I move the throttle linkage, and that's what made me wonder if the fast idle setup may not be set correctly. Would too low an idle be caused by the fast idle screw too far in, or not far enough?
 
Thanks for any help!
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Turbo301 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 28-March-2011 at 3:09PM
This picture shows the solenoid in the "scared turtle" sucked-in position.
 
I also had a question about the vacuum ports that are capped-off on the carb. There are at least two: the choke clean air tube (rear, top), about whose function and connection I have no real idea as I've never seen or read about them being connected to anything, and the mystery port on the rear driver's side, highlighted below. Other 2150's I've seen have no port here at all, and just a blank metal "stump". Any ideas?
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 28-March-2011 at 3:11PM
Originally posted by Turbo301 Turbo301 wrote:

Okay, the nice weather has been holding up, so I've been busy: I adjusted my kick-down rod's screw to a position that I think should be good (advanced it quite a ways, so hopefully it will actually kick down when I want it to now!); I've also been investigating my odd idle-after-restart situation, along with my doesn't-want-to-stay-running-when-cold phenomenon.
 
Here's the good:
 
The choke sets fine, and opens fine as the car warms up. The electrical connection to the choke seems good, as is its heat line from the RH manifold. The choke pull-off diaphram happily goes about its business, too. I'd cautiously conclude that the functional parts of the choke work okay.

Good. 
 
Originally posted by Turbo301 Turbo301 wrote:

Here're the questions:
 
When I shut off the car, the throttle solenoid goes all "scared turtle" and sucks back into the housing about half-way. I'm assuming that's supposed to happen due to a loss of electrical power to the solenoid, correct? 
 

That is correct as it should be. This solenoid snaps the throttle blades CLOSED when the key is off, so the car cannot diesel/run on when the key is off. 

Originally posted by Turbo301 Turbo301 wrote:

Then, when I re-start it, the solenoid button pops back out and contacts (perhaps just) the tab on the throttle linkage. However, this leaves it in a rather sour idle. ONLY when I lightly tap the throttle (or nudge the linkage by hand) does the throttle linkage move back slightly, off of the solenoid, and the idle stabilizes to a good place (no tachometer, just by ear, and with the car at idle). It almost feels like the throttle linkage is sticking, needing just that extra something to get where it needs to be. Any ideas what is causing this? Am I right that something is sticking, or does my off-idle adjustment screw need adjusting to make that initial start-up condition good?



You never stated how the engine idles from a COLD startup. 
 
Originally posted by Turbo301 Turbo301 wrote:

The fast-idle cam arrangement is impossible to see on the damn 2150, so I can't tell if it's adjusted properly. However, I'd hazard to say that whatever's causing the low idle at warm is the same thing that's causing me to stall every time at cold.
 
What is the relationship (physically, and functionally) between the fast idle cam and the throttle linkage? I notice both move when I move the throttle linkage, and that's what made me wonder if the fast idle setup may not be set correctly. Would too low an idle be caused by the fast idle screw too far in, or not far enough?
 
Thanks for any help!

From a cold start, does the car idle high, and tapping the gas pedal kicks it down?
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 28-March-2011 at 3:44PM

Thanks for the help! The cold idle is terrible: it always stalls unless I get on it and am able to bring the revs up higher manually. That's what made me think it's related to the low warm idle issue.

BTW I found this site:
 
 
With a picture of the line from the cold air tube. Do our exhaust manifolds have this lower port, to draw fresh air from the carb? I don't think mine has a line there anymore if it ever did (heck, it doesn't even have the heat shield, why have the line LOL!), which explains why the cold air port is plugged on my carb. Might as well leave it that way now, eh?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 28-March-2011 at 4:30PM
Sounds like your low idle speed is too low, and your high idle speed is WAY too low. High idle should kick in when the engine is cold. 
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 28-March-2011 at 4:31PM
Also, your air cleaner doesn't have the metal tube about 2" diameter going down to the exhaust manifold?
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 28-March-2011 at 11:15PM
The thing is, when I kick the throttle a bit, it will sometimes find a good high idle when cold. If I want to adjust the fast idle, do I CW or CCW turn the fast idle screw? I won't be able to tell if it catches on the right portion of the cam 'cause I can't see down there, but I can make a guess at it LOL. 
 
No, my stovepipe and heat shield are missing. An odd thing to have lost over the years!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 29-March-2011 at 1:37AM
The missing stovepipe and heat shield are one issue. 

Clockwise increases speed, Counterclockwise decreases. On a Holley 4bbl you have to go WOT (WITH THE ENGINE NOT RUNNING) to be able to really access the screw. Even then, it's guess work, 1/2 a turn at a time. 

From what you've said, I'd probably try increases the fast 1/2 a turn and the cold 1/2 a turn, and note what it does. (this is kinda hard to do w/o a tach, FYI, You can always get a cheap one and wire it temporarily). 
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 29-March-2011 at 5:41AM
Originally posted by Psquare75 Psquare75 wrote:

The missing stovepipe and heat shield are one issue.
 
That should only affect warm-up, though, not right when the car starts (exhaust isn't even hot yet) or after the car's warmed up (when the thermac would be open anyway), no? 

Quote Clockwise increases speed, Counterclockwise decreases. On a Holley 4bbl you have to go WOT (WITH THE ENGINE NOT RUNNING) to be able to really access the screw. Even then, it's guess work, 1/2 a turn at a time. 

From what you've said, I'd probably try increases the fast 1/2 a turn and the cold 1/2 a turn, and note what it does. (this is kinda hard to do w/o a tach, FYI, You can always get a cheap one and wire it temporarily). 
 
Yeah, I had my girlfriend hold the throttle open for me and that made the fast idle screw accessible, but I still couldn't see the cam to see where the heck it was relative to the screw. I'll try your 1/2 turn-at-a-time idea.
 
A local auto parts place has a timing light with built-in tach, I might get that and kill two birds with one stone. How should the timing be checked (warm, at idle, I'm assuming?), and what should the value be for a stock 302 (assuming correct idle speed)?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 29-March-2011 at 5:43AM

Oh, and it appears that my choke cold air inlet fitting on my RH exhaust manifold has been plugged by something. I can't tell if it's a solid plug or perhaps has a tiny orifice in it, but it's definitely not a fitting for a cold air tube! I'm betting that tube got taken off at the same time as the stovepipe.

Paul, do you know what the circled vacuum port is on the back of the carb in the above photo?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 29-March-2011 at 6:54AM
Originally posted by Turbo301 Turbo301 wrote:

Originally posted by Psquare75 Psquare75 wrote:

The missing stovepipe and heat shield are one issue.
 
That should only affect warm-up, though, not right when the car starts (exhaust isn't even hot yet) or after the car's warmed up (when the thermac would be open anyway), no? 

It will affect cold weather drivability. 

Quote Clockwise increases speed, Counterclockwise decreases. On a Holley 4bbl you have to go WOT (WITH THE ENGINE NOT RUNNING) to be able to really access the screw. Even then, it's guess work, 1/2 a turn at a time. 

From what you've said, I'd probably try increases the fast 1/2 a turn and the cold 1/2 a turn, and note what it does. (this is kinda hard to do w/o a tach, FYI, You can always get a cheap one and wire it temporarily). 
 
Yeah, I had my girlfriend hold the throttle open for me and that made the fast idle screw accessible, but I still couldn't see the cam to see where the heck it was relative to the screw. I'll try your 1/2 turn-at-a-time idea.
 
A local auto parts place has a timing light with built-in tach, I might get that and kill two birds with one stone. How should the timing be checked (warm, at idle, I'm assuming?), and what should the value be for a stock 302 (assuming correct idle speed)?
[/QUOTE]

Check the little sticker on your valve cover, it has all this info. 


Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ramair351 Quote  Post ReplyReply Direct Link To This Post Posted: 29-March-2011 at 4:13PM
I am following this thread feverishly. my carb is so messed up.
-Pete
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 29-March-2011 at 4:17PM
Oh noes.. I'm not a carb expert lol!!! I know enough to get myself in trouble!
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GranTorinoSport Quote  Post ReplyReply Direct Link To This Post Posted: 30-March-2011 at 5:16AM
http://grantorinosport.org/BubbaF250/carb/carb01.html

This is the re-hosted 2150 carb information. I don't see that particular port identified on the webpage section, however you might want to look over the few pages that are there, it's pretty good stuff.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 01-April-2011 at 12:55AM
Yeah, I've looked at Bubba's stuff before, it's very good!
 
However, one thing I don't understand is the point of the TSP (solenoid): at anything more than light throttle, the linkage no longer contacts the solenoid button, so I don't know exactly what it does. I've been adjusting the "off" solenoid idle screw (the one that is vertically-oriented, further back under the kick-down rod), but do I need to adjust the big spring-loaded screw in the bracket into which the solenoid is mounted in order to adjust the "on" solenoid warm idle?  Geez, how many idles does a car need LOL? How can the car idle "off" solenoid and "on" solenoid, shouldn't it just have cold idle and warm idel?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 01-April-2011 at 1:24AM
Without the solenoid, chances are with all that emissions garbage you want to keep, the engine will run on/diesel when you turn the ignition off. It basically allows the throttle blades to TRULY shut. 

Does that solenoid have power ALL the time with the key on?
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 02-April-2011 at 12:33AM
My 1977 Ford manual says to check the TSP off speed with the plunger of the TSP collapsed, which I interpret to mean holding the throttle linkage forced against it to make it shrink back into its housing. Then, check the speed by adjusting the "throttle adjusting screw". I'm assuming this means the one I've been playing with to-date, and NOT the one on the bracket that supports the solenoid.
 
But, then it talks about adjusting curb idle speed, and it just says, "adjust to specification", not mentioning which thing to adjust to achieve that specification. Is this when the solenoid bracket screw gets adjusted?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 02-April-2011 at 2:21AM
You didn't answer my question.. is it engaged all the time with key on?
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 02-April-2011 at 12:20PM
Yup, it is energized all the time, as soon as the key turns to "on", even before the car is started.
 
I removed the solenoid today, and the car ran (and shut off) fine without it. It didn't seem to need the extra little boot of gas to get it to idle nicely. So, perhaps it is a little "weak in the pooper" and can't quite get to where it needs to be. At that rate, I might just leave it disconnected!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 03-April-2011 at 1:27AM
I posted this in the engine forum, too, but does anyone know where the timing marks are on the 302?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Psquare75 Quote  Post ReplyReply Direct Link To This Post Posted: 03-April-2011 at 3:07AM
If you remove the solenoid you'll go down a slippery slope you said you don't want to go down, IMO. 
Paul
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Turbo301 Quote  Post ReplyReply Direct Link To This Post Posted: 03-April-2011 at 8:43AM
But if I remove only the solenoid, and everything runs fine, is it a big deal? I doubt this will start a "remove all emissions junk" bug in me, although you never know :D
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